BOSCH COMMON RAIL CRI INJECTOR DISASSEMBLING PROCEDURE
All international sales operation and price requests are executed through company AKADEMI, TEKNIK DIZEL, Turkey.
Company name: AKADEMI, TEKNIK DIZEL
Contact person: Mr. AHMET SAK
Email of contact person: ahmet@teknikdizel.com
Tel: +90 212 254 30 06
www. teknikdizel.com
Possibilities of Universal Common Rail Injector Clamping Device:
1. Maximum universality of construction
2. Easy and fast adjustment of device
3. Possibility to work with all types of injectors:
- CRI Injectors BOSCH;
- CRIN Injectors BOSCH;
- DENSO Common Rail Injectors for cars;
- DENSO Common Rail Injectors for tracks and agricultural machines;
- Common Rail Injectors DELPHI;
- Smart Injectors DELPHI;
- Common Rail Injectors SIEMENS / CONTINENTAL;
- Unit Injectors BOSCH, DELPHI, CATERPILLAR for trucks;
- Unit Injectors BOSCH, SIEMENS for cars;
- Unit Pumps BOSCH for trucks;
- Traditional Injectors;
- 2-spring injectors;
- Stepped injectors;
- Injectors with needle motion sensor.
4. Reliable fixation of injector in device
5. Two types of holder are present: axial clamp and radial vice
6. Vertical shaft turns on 180 degrees
7. Possibility to execute all measurements (ball valve lift, nozzle needle lift, magnetic gap) directly on device
8. Rod of vertical shaft and indicator support arm are present for measurement of the dynamic lift of a ball valve.
9. Revolutionary design with only one vertical shaft gives 300 degrees of free working space around of injector
10. Supplied with wide range of adapter plates
11. Each of adapter plates has four grooves of different sizes
e-mail: dmitry.dimed@gmail.com
Common rail injection system
The injection technology used in the TGL and TGM is the most sophisticated one: a state-of-the-art common rail injection system with vertically positioned 7-jet injector nozzle. The latest generation of EDC7 control units provide the controls of the system. Only this system ensures the best-possible control of the fuel injection process. In each compression stroke, the injection quantity can be divided into pre-injection (1) and main injection (2). In some cases, a post-injection (3) is used. The engines operate with an increased maximum injection pressure of more than 1,800 bar in order to reduce the soot particles inside the engine. The engine runs extremely quietly and noise emissions are low due to the pre-injection (1). The common rail system also supplies considerable advantages in torque, particularly at low speeds. At all engine ratings, the favourable progression of torque across a wide range of engine speeds makes driving economical and requires very few gear shifts.
Peugeot HDI Common rail injector removal.mp4
http://www.ryansautomotive.ie/ads-diagnosticequipmentandtools.php Today we are showing this Pichler set for removing seized injectors on vehicles with PSA engines, 30 piece set including 20 tonne hydraulic piston
Makes: Citroen, Peugeot, Suzuki, Fiat
Engine Sizes: 2.0, 2.2 HDi
Engine Codes: DW10ATED4 / RHS, DW12TED4 / 4HX Supplied and supported by A.D.S who use this equipment every day in their own diagnostic workshop which puts us in a prime position to suppport this product. Contact us for further information : 051 424799 www.ryansautomotive.ie
COMMON RAIL PUMP AND INJECTORS TEST, STARDEX EQUIPMENT
COMMON RAIL PUMP AND INJECTORS TEST Stardex 0302 connected via usb with Stardex 0202 forming high professional kit for testing Bosch, Delphi, Denso, Siemens, Caterpillar, Cummins common rail systems.
Diesel Common Rail Injection Facts 1
Diesel Common Rail Injection Facts 1
Amazon Printed Books
https://www.createspace.com/3786463
Amazon Kindle Edition
http://www.amazon.com/Diesel-Common-Injection-Automotive-ebook/dp/B00760D04U/ref=sr_1_2?s=digital-text&ie=UTF8&qid=1360015278&sr=1-2&keywords=diesel+injection%2C+mandy+concepcion
Android APPs
https://play.google.com/store/apps/details?id=com.app.book.AOTOTCCBNDTAEVFWAM&feature=search_result#?t=W251bGwsMSwxLDEsImNvbS5hcHAuYm9vay5BT1RPVENDQk5EVEFFVkZXQU0iXQ..
Common Rail Diesel Injection video detailing the specifics of the system as a whole, including diesel pump, pressures, and type of injection pattern. Common rail Diesel fuel injection is now the state of the art in engine injection. The Bosch Piezoelectric (crystal) injector operates using a crystal stack, usually Quartz, that changes size when energized. The piezoelectric effect states that when a crystal such a Quarts is squeezed an electric current is generated. By the same token, when electricity is applied to the crystal is changes shape. This minute change in crystal size is used to trigger a small fuel chamber on and off. In turn, this chamber creates a pressure differential at the top of the injector which make it open and close. See further information here.
Presented using advanced software CG animation technology to help you understand. Part of our Diesel and electronic series shown here on this channel. Enjoy...
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Amazon Printed-Books & Kindle:
http://www.amazon.com/s/ref=nb_sb_noss_1?url=search-alias%3Dstripbooks&field-keywords=mandy+concepcion
Google Play Android APPs:
https://play.google.com/store/search?q=mandy+concepcion&c=apps
Amazon Video DVDs:
http://www.amazon.com/s/ref=nb_sb_noss_1?url=search-alias%3Dmovies-tv&field-keywords=mandy+concepcion
Barnes & Noble Nook:
http://www.barnesandnoble.com/s/mandy-concepcion?keyword=mandy+concepcion&store=allproducts
Apple iTunes iPad:
http://itunes.apple.com/us/artist/mandy-concepcion/id449573393?mt=11
Hubitools Common Rail range of tools
Hubitools has developped a large range of Common Rail speciality tools that are specially designed to pull injectors, clean the seats, extract seals, clean injector holes and perform all these maintenance operations that will help your customers keep their engine humming. Check out the video!
How Bosch Piezoelectric Diesel Injector Works
How Bosch Piezoelectric Diesel Injector Works
Amazon Printed Books
https://www.createspace.com/3786463
Amazon Kindle Edition
http://www.amazon.com/Diesel-Common-Injection-Automotive-ebook/dp/B00760D04U/ref=sr_1_2?s=digital-text&ie=UTF8&qid=1360015278&sr=1-2&keywords=diesel+injection%2C+mandy+concepcion
Android APPs
https://play.google.com/store/apps/details?id=com.app.book.AOTOTCCBNDTAEVFWAM&feature=search_result#?t=W251bGwsMSwxLDEsImNvbS5hcHAuYm9vay5BT1RPVENDQk5EVEFFVkZXQU0iXQ..
Common rail Diesel fuel injection is now the state of the art in engine injection. The Bosch Piezoelectric (crystal) injector operates using a crystal stack, usually Quartz, that changes size when energized. The piezoelectric effect states that when a crystal such a Quarts is squeezed an electric current is generated. By the same token, when electricity is applied to the crystal is changes shape. This minute change in crystal size is used to trigger a small fuel chamber on and off. In turn, this chamber creates a pressure differential at the top of the injector which make it open and close. See how it all works here.
Presented using advanced software CG animation technology to help you understand. Part of our Diesel and electronic series shown here on this channel. Enjoy...
**************************************************************************************
Amazon Printed-Books & Kindle:
http://www.amazon.com/s/ref=nb_sb_noss_1?url=search-alias%3Dstripbooks&field-keywords=mandy+concepcion
Google Play Android APPs:
https://play.google.com/store/search?q=mandy+concepcion&c=apps
Amazon Video DVDs:
http://www.amazon.com/s/ref=nb_sb_noss_1?url=search-alias%3Dmovies-tv&field-keywords=mandy+concepcion
Barnes & Noble Nook:
http://www.barnesandnoble.com/s/mandy-concepcion?keyword=mandy+concepcion&store=allproducts
Apple iTunes iPad:
http://itunes.apple.com/us/artist/mandy-concepcion/id449573393?mt=11
DIY Fuel Injector Cleaning & Repair
This is the end result of a few hours of work and $60 because I didn't have a 1/4" NPT tap in any of my kits. I could have done this for less-than $40. The BG products were donated to the cause.
Tech info:
The REASON you want to use 20 PSI is precisely because of how peak-hold type injectors work. The injector signal sends a 4v spike to open a peak-hold type injector quickly, then maintains its open condition with only 1 volt. Really, it's a current thing and there's a longer explanation, but that's it in a nutshell. When you put the injector in its operating pressure, it takes more than a AA battery to open it, but you don't want to sustain that much current with a momentary switch and your expensive injectors. This isn't in the video because this warning wouldn't be as clear. Unless you can simulate the injector pulse precisely, don't try it. 1.5v is enough to open it below its operating pressure. If you open it and THEN apply pressure, you can flow as much pressure as you can throw at it.
I don't discourage anyone from getting their injectors professionally cleaned and balanced, but in my case, I didn't feel that was necessary.
In my first video, I thanked the seller for these injectors and happy to know I got a great deal on high quality parts. My gratitude is even greater because I had problems with them. It gave me an opportunity to help others troubleshoot these kinds of problems when purchasing used parts. A different idiot might have blamed the seller for peddling crap, demanding their money back... but that would only be because they didn't even know what they were looking at.
This particular idiot knows what high quality parts RC injectors are and how to clean 'em. $250 + $60 still means I saved about $150 on a brand new set. We all benefit because I bought these and I'm grateful! Let the good times roll.
Audi Common rail system explained
Visit http://www.myturbodiesel.com/ and http://www.myturbodiesel.com/1000q/Audia48k/2012-audi-A4-tdi-avant-faq.htm for more Audi TDI information and VW TDI FAQ
Caterpillar Common Rail
Overview on the emission reducing technology Caterpillar Common Rail
