Part 25: Turbo Manifold Fabrication - My 76 Mazda RX-5 Cosmo Restoration
Episode 25 of my '76 Mazda RX-5 Cosmo restoration is another long one,
covering in its entirety the fabrication of the turbocharger manifold. Suddenly the engine bay
started to look a little cramped when I began to position the GT3076R, so
it took some plumbing to build the required manifold. Constructed out of
1.5" SCH40 304 stainless steel pipe, it was fully TIG welded with an argon
back purge. Yes, this is another long episode because I wanted to show the
manifold fabrication process in glorious detail so that this video would be
a useful resource for anyone wanting to build a custom turbo manifold. So as I say, grab your favourite
adult beverage, sit back, and enjoy. Included in this episode: fabricating
a 13B Exhaust flange, fabbing a merge
collector, positioning a turbo in the
engine bay, measuring, cutting and fitting stainless pipe and els, tacking
in position, setting up a back purge, final welding, port matching, custom
A huge thank you to ATP turbo (
http://www.atpturbo.com ) for helping
out with some of the parts used in this episode.
Custom Headers Part (1 of 6 ).wmv
Custom header design, header mockup, custom header fabrication and header
welding series. We have used this process for many applications such as
Corvette headers, Ls1, Small Block Chevy, Big Block Chevy, Small Block
Ford, Big Block Ford Hemi, Pontiac, Buick and many others.
Custom Headers Part (2 of 6).wmv
Custom header design and custom headers mockup using our pvc header mockup
system. System is mocked up on a 1982 Corvette. www.stainlessheaders.com
Size Matters...Exhaust Collector Testing Part 1
BangShift.com is proud to be bringing you another episode of BangShift
Tech. In this episode you'll find us testing Exhaust collector length with the guys at
Westech Performance Group. Special thanks to Hooker headers for sending us
parts to tear up too.
Custom Headers Part (3 of 6).wmv
Custom header fabrication and header components such as merge collectors,
mandrel bends, header flanges, stainless tubing and many other header
fabrication supplies. www.stainlessheaders.com
Header Tig Welding Part (6 of 6).wmv
Tig welding of custom headers. Tig welder selection, tube purging
techniques, tig welding examples and the final tig welding of our custom
BEST of Start Up sounds!! More than 70 Exhaust Sounds!
To celebrate my 600th video, I have made this compilation: probably all the
start up sounds from supercars I've recorded in the past years. It's the
largest start-up sound compilation on YouTube right now! I have put them
together in one video with more than 70 start up sounds!
What's you favorite start up sound? Let me know by leaving a comment
1st Channel: http://www.YouTube.com/GUMBAL
2nd Channel: http://www.YouTube.com/GUMBALTV
3rd Channel: http://www.YouTube.com/CarChannelClassic
Thanks you for watching my videos. All feedback on my videos are
appreciated! Don't forget to like the video and subscribe to my channel.
More videos coming up!
A-Arm Tubing Fabrication - Eastwood TIG Welder, Tubing Bender, Tube Notcher and Powder Coating Gun
BUY TIG Here:
BUY Power Coating Gun:
BUY Tubing Bender: http://www.eastwood.com/professional-tubing-bender.html
BUY Tubing Notcher:
BUY Belt/Disc Sander:
BUY Welding Table: http://www.eastwood.com/foldable-welding-table.html
BUY PRE Paint Prep:
Dual-Voltage HotCoat Powder-Coating Gun gives you the most complete
coverage from tight areas to large surfaces
With our dual-voltage HotCoat gun, you can powder coat interiors and
Extremely durable finish
Coat and cure in under an hour!
Easy to apply
Quick color changes
Versatility with 2 settings
Low 15,000-volt setting
High 25,000-volt setting for multi-coat coverage over larger areas
Increased powder adhesion
Eastwood TIG 200 Welder...industrial TIG features at a DIY price
Eastwood-engineered 200-amp TIG Welder offers affordable,
professional-quality TIG welding on aluminum, stainless or steel (sheet,
tube or bar stock), and precise welding of thinner-gauge materials up to
Operates on either 110vAC, 15-amp circuit or 220vAC, 30-amp circuit
1/4"-thick welding capacity
High-frequency start for precise arc control
Square-wave inverter for accurate aluminum welding
"WP-17"-type torch accepts common cups and collets, up to 1/8" electrodes
Duty cycle: 45% at 150 amps
ProFormer Tubing Bender uses hydraulic ram power to help you bend steel
Using the latest in metal-forming technology, this hydraulic tube-forming
machine multiplies your power so you can produce accurate bends easily. No
kinks, no flattening. Perfect for roll cages, tube chassis fabrication,
custom cross members, transmission mounts and general shop fabrication
projects. Includes all 5 dies and followers.
Bends steel and chrome-molybdenum tubing
Up to 60-degree bends in 1.5", 1.625" and 1.75" tubing (0.049" to 0.082"
Up to 90-degree bends in 0.75" and 1" tubing
Headers - Presented by Andy's Auto Sport
On this episode of Andy's Auto Sport TV, we're going to show you how to
install headers and show you the horsepower gains on our Dynocom Dyno! From stock replacement
parts to high-performance aftermarket accessories, Andy's Auto Sport has
what you need to get the looks and power your vehicle deserves.
Contact Us 1(800) 419 1152 or by email firstname.lastname@example.org
Please feel free to rank our video, share it, or embed it!
Stainless Steel 4-1 Header Install
Installing complete stainless steel Exhaust system on a B20 Integra
We are located at:
Best Auto Sales, Body & Repair
12315 Dahlia Ave.
El Monte, Ca 91732
(Make sure to tell them Jonathan referred you)
We sell performance, aftermarket, and OEM parts. We carry DC Sports,
Tokico, Fujita, DEPO, TYC, etc. We also do frame pulling/straightening,
engine work, electrical, body, paint job, and much more
How Headers are Made
Hedman Hedders brings you into their Whittier, CA manufacturing facility
for an inside look at how its quality headers are made in the U.S.A.
Kooks Custom Headers Brand New Shop Tour in Statesville, North Carolina!!!
Kooks Custom headers opened their doors in Statesville, NC in July of 2009.
The shop consists of 45,000 square feet and is situated on over 11 acres
of property. Kooks Headers is a family owned and operated company which
has prided itself on making the highest, most horsepower production header
and Exhaust systems for over 45 years.
Check out KooksHeaders.com or call 866-586-KOOK (5665) for more
information or to order your system today!